What Happens When a Crankshaft Sensor Fails?
When a crankshaft position sensor fails, the engine may misfire, run roughly, lose power, become hard to start, or not start at all; in many cases, the check‑engine light comes on and the car can suddenly stall while driving. This seemingly small electronic component is critical to modern engine operation, and its failure can quickly turn from an annoyance into a serious safety and repair issue.
Contents
- Why the Crankshaft Sensor Matters
- Immediate Symptoms of a Failing Crankshaft Sensor
- How the ECU Reacts When the Signal Is Lost
- Typical Diagnostic Trouble Codes (DTCs)
- What Causes a Crankshaft Sensor to Fail?
- How Mechanics Diagnose a Crankshaft Sensor Problem
- Repair, Replacement, and Costs
- Risks of Continuing to Drive With a Failing Sensor
- How to Differentiate It From Other Problems
- Summary
Why the Crankshaft Sensor Matters
The crankshaft position sensor (often called CKP sensor) monitors the exact position and rotational speed (RPM) of the crankshaft. The engine control unit (ECU) uses this data to control fuel injection, ignition timing, and—on many engines—variable valve timing. Without a reliable signal, the ECU is essentially “blind” to where the pistons are, and proper combustion becomes impossible.
Immediate Symptoms of a Failing Crankshaft Sensor
Drivers often first notice symptoms that seem random or intermittent. These issues can resemble other engine problems, which is why crankshaft sensor failures are frequently misdiagnosed at first.
Common Warning Signs While Driving
The following list outlines the most typical drivability symptoms caused by a failing crankshaft sensor and how they may appear day to day.
- Intermittent stalling: The engine may suddenly cut out at traffic lights, in stop‑and‑go traffic, or even at highway speeds, then restart after cooling down.
- Hard starting or no‑start condition: The engine cranks but does not fire, especially after the car has been driven and then shut off briefly (heat‑soak failure).
- Rough idle and misfires: The engine may shake, stumble, or misfire because the ECU is not getting a consistent timing signal.
- Hesitation and loss of power: Acceleration can feel weak or jerky, with flat spots when pressing the accelerator.
- Erratic or dead tachometer: On some cars, the RPM gauge may jump around or drop to zero even though the engine is still running.
- Check‑engine light (CEL) or warning messages: The ECU often logs faults related to crankshaft or camshaft position and may display messages like “Reduced Engine Power.”
Taken together, these symptoms point toward a problem with the engine’s timing signals, with the crankshaft sensor high on the list of suspects—especially when the issues worsen as the engine warms up.
How a Complete Sensor Failure Feels
When the crankshaft sensor fails outright rather than intermittently, the behavior becomes more dramatic and easier to identify.
- Engine cranks but will not start at all: The starter motor turns the engine, but there is no ignition because the ECU is not triggering spark or fuel injection.
- Sudden engine shutdown: The vehicle can lose power instantly, as if the key were turned off, which can be dangerous in traffic or at speed.
- No RPM signal on diagnostic tools: Scan tools show 0 RPM during cranking, indicating the ECU is not receiving crank signal data.
- Persistent fault codes: Codes related to crankshaft sensor circuit failure remain even after clearing, quickly returning on each start attempt.
At this stage, the car is often undriveable and must typically be towed to a workshop, where the diagnosis focuses on the sensor, its wiring, and sometimes the engine control unit.
How the ECU Reacts When the Signal Is Lost
Modern ECUs are programmed to enter “limp” or fallback modes when key sensors fail. How the car behaves depends on engine design and whether it can use alternative information to estimate crank position.
Fallback Strategies and Limp Mode
Most engines try to keep running if they can still infer some timing information, but this is limited and usually temporary.
- Use of camshaft sensor as backup: Some engines approximate crank position using the camshaft position sensor, allowing limited operation with reduced power and efficiency.
- Fixed ignition and injection timing: The ECU may abandon fine‑tuned timing maps and use conservative, fixed values to avoid engine damage.
- RPM and speed limits: The car may limit maximum RPM or speed to protect the engine and drivetrain.
- Deactivated features: Systems such as variable valve timing, cylinder deactivation, or start‑stop may be disabled.
- Increased fuel consumption and emissions: Without accurate timing data, combustion is less precise, increasing fuel use and exhaust emissions.
These emergency strategies are designed to get the driver off the road and to a repair facility, not to allow normal long‑term operation with a failed crankshaft sensor.
Typical Diagnostic Trouble Codes (DTCs)
When a crankshaft sensor fails or its signal becomes inconsistent, the ECU almost always records diagnostic trouble codes that can be read with an OBD‑II scanner.
- P0335: Crankshaft Position Sensor “A” Circuit Malfunction – the most common code for sensor failure or wiring issues.
- P0336: Crankshaft Position Sensor “A” Circuit Range/Performance – indicates an irregular or out‑of‑range signal.
- P0337 / P0338 / P0339: Low input, high input, or intermittent signal from the crank sensor.
- Related camshaft codes (e.g., P0340–P0344): Sometimes appear together, pointing to a synchronization issue between crankshaft and camshaft readings.
While these codes strongly suggest a crank sensor problem, technicians still verify the diagnosis, as wiring faults, connector corrosion, or rare ECU issues can produce similar error patterns.
What Causes a Crankshaft Sensor to Fail?
Crankshaft sensors are exposed to heat, vibration, oil, and road contaminants, and over time these stresses can degrade the sensor or its wiring. Understanding the common causes helps drivers and technicians anticipate or confirm failures.
Mechanical and Environmental Stress
Several physical factors contribute to crankshaft sensor breakdown over the life of a vehicle.
- Heat and thermal cycling: Sensors mounted near the engine block or exhaust manifold face high temperatures that can crack plastic housings and weaken internal electronics.
- Vibration and engine movement: Constant vibration can loosen connectors, damage solder joints, or cause hairline fractures in the sensor body.
- Oil and fluid contamination: Oil leaks, coolant leaks, or road grime can enter connectors or coat the sensor, especially where the sensor protrudes into the crankcase or timing cover.
- Metal shavings and debris: Magnetic sensors can attract fine metal particles from internal engine wear, distorting the signal.
- Physical impact: Damage during unrelated repairs (like clutch or timing belt work) can crack or misalign the sensor.
These mechanical and environmental influences often interact, causing gradual degradation that shows up first as intermittent failures before the sensor completely stops working.
Electrical and Electronic Failures
Because the crankshaft sensor is an electronic component, it is also vulnerable to various electrical issues within the vehicle’s system.
- Internal electronic failure: Aging semiconductors and resistors in the sensor itself can fail after repeated heating and cooling cycles.
- Wiring harness damage: Chafed, pinched, or corroded wires can interrupt or distort the sensor’s signal.
- Connector corrosion or looseness: Moisture intrusion and oxidation at plugs and sockets can cause high resistance or intermittent contact.
- Voltage irregularities: Alternator or battery issues can stress sensitive electronics, shortening the sensor’s life.
- Incorrect aftermarket parts: Poor‑quality replacement sensors may not meet OEM specifications and can fail prematurely or send erratic signals.
Because many of these electrical faults can mimic a failed sensor, professional diagnosis typically includes testing voltages, continuity, and signal patterns rather than simply replacing the sensor based on codes.
How Mechanics Diagnose a Crankshaft Sensor Problem
Successful diagnosis balances electronic testing with an understanding of engine behavior. Rushed or incomplete checks can lead to unnecessary parts replacement or missed wiring faults.
Step‑by‑Step Diagnostic Approach
Technicians follow a structured process to confirm a crankshaft sensor failure and rule out other causes.
- Scan for OBD‑II codes: Use a scan tool to retrieve stored and pending codes and review freeze‑frame data from the moment the fault was recorded.
- Observe live data: Monitor engine RPM and crankshaft sensor readings while cranking and running to see if the signal is present and stable.
- Visual inspection: Check the sensor, wiring harness, and connectors for damage, oil contamination, or poor routing near hot or moving parts.
- Electrical tests: Use a multimeter or oscilloscope to verify supply voltage, ground, and the sensor’s output waveform under different conditions.
- Check related components: Compare crank and cam sensor signals when applicable to confirm proper synchronization and rule out timing belt/chain issues.
- Verify mechanical condition: On suspect engines, inspect for damaged tone rings, missing teeth, or excessive crankshaft end play that can affect the sensor gap.
By methodically working through these steps, mechanics can distinguish between a bad sensor, a wiring or connector problem, and deeper mechanical issues that could otherwise go unnoticed.
Repair, Replacement, and Costs
Once a crankshaft sensor fault is confirmed, replacement is usually straightforward, though accessibility varies widely between vehicles and can significantly affect labor time and cost.
What the Repair Typically Involves
Most crankshaft sensor replacements follow a broadly similar procedure, adapted to each vehicle’s layout and design.
- Accessing the sensor: On some cars, the sensor is easily reached from underneath or at the front of the engine; on others, components such as engine covers, intake parts, or even transmission housings must be moved.
- Disconnecting the battery: Power is usually disconnected to avoid shorts while unplugging the sensor.
- Unplugging and unbolting the sensor: The mechanic disconnects the electrical connector, removes mounting bolts, and gently extracts the sensor.
- Inspecting the tone ring and mounting area: The technician checks for damaged reluctor wheels, debris, or oil leaks that could compromise the new sensor.
- Installing the new sensor: The replacement sensor is positioned correctly, ensuring the proper air gap, and bolted down to manufacturer specifications.
- Clearing codes and test‑driving: After reassembly, fault codes are cleared and the car is test‑driven while monitoring live data for stable readings.
In many cases, the repair can be completed within an hour or two, but in tightly packaged engines—especially in some modern front‑wheel‑drive setups—access can be more time‑consuming and labor‑intensive.
Typical Cost Range
Prices vary by brand, model, and region, but certain general ranges apply for most modern vehicles.
- Part cost: OEM or high‑quality aftermarket crankshaft sensors usually range from about $40 to $200, depending on the vehicle.
- Labor cost: Labor can range from roughly $80 to $300 or more, depending on whether the sensor is easily accessible or buried behind other components.
- Total repair: For many mainstream cars, a typical total bill falls somewhere between about $150 and $450, while certain luxury or performance models can be higher.
- Additional work: If wiring repairs, oil leak fixes, or timing‑related issues are discovered, overall repair costs can increase significantly.
Because a failed crankshaft sensor can leave the vehicle stranded, many owners view timely replacement as essential rather than optional maintenance, particularly when early symptoms appear.
Risks of Continuing to Drive With a Failing Sensor
Some vehicles will continue to run for a while with a marginal crankshaft sensor, but doing so carries risks that go beyond mere inconvenience.
Safety, Mechanical, and Legal Concerns
Ignoring the warning signs can lead to sudden breakdowns and additional problems that could have been avoided with prompt repair.
- Sudden engine stall in traffic: A complete signal loss can cause the engine to shut off without warning, reducing power steering and braking assist.
- Increased fuel consumption: Improvised timing from the ECU’s fallback mode wastes fuel and can shorten the life of the catalytic converter.
- Higher emissions: Poor combustion raises hydrocarbon and carbon monoxide emissions, potentially leading to failed inspection tests.
- Misdiagnosis and cascading repairs: Prolonged driving with intermittent stalling can mask the root cause, leading to unnecessary replacement of other parts.
- Stranding risk: As the sensor deteriorates, the likelihood of a no‑start condition away from home or in unsafe locations rises sharply.
For these reasons, most experts recommend addressing crankshaft sensor issues promptly—even if the car appears to “fix itself” after cooling down or after clearing codes.
How to Differentiate It From Other Problems
Crankshaft sensor failure shares symptoms with several other engine and ignition faults, so distinguishing it from alternatives is crucial for accurate repair.
Commonly Confused Issues
Mechanics often weigh multiple possibilities when symptoms point to timing and ignition problems.
- Camshaft sensor failure: Can cause similar stalling and hard‑start issues, with overlapping fault codes; many engines use both sensors together for precise timing.
- Ignition coil or spark plug problems: Misfires, rough running, and power loss are common but usually occur under specific load or RPM conditions rather than as sudden no‑starts.
- Fuel pump or fuel pressure issues: A failing pump can also cause no‑start and stalling, but diagnostic tools show normal RPM signals while fuel pressure is low or erratic.
- Mass air flow (MAF) or throttle body faults: Can cause rough running and hesitation but typically do not result in zero RPM readings during cranking.
- Timing belt or chain problems: A slipped or broken timing belt can produce no‑start and crank/cam synchronization codes, and may cause internal engine damage.
Using a scan tool to check RPM readings, synchronization between crank and cam signals, and fuel pressure data helps narrow down the root cause and avoid unnecessary parts replacement.
Summary
When a crankshaft position sensor fails, the engine’s control system loses its primary reference for piston position and speed. The immediate effects range from rough running, hard starting, and intermittent stalling to complete no‑start conditions and sudden engine shutdowns. The ECU may attempt to compensate, but only to a limited extent and often with reduced performance, higher fuel consumption, and increased emissions.
Failure is generally caused by heat, vibration, contamination, or electrical issues in the sensor and its wiring. Diagnosis relies on OBD‑II fault codes, live data, electrical testing, and visual inspection. Replacement is usually a moderate‑cost repair, but complexity and labor time vary widely by vehicle. Because a failing crankshaft sensor can create serious safety risks and leave drivers stranded, experts recommend addressing warning signs early rather than continuing to drive until the sensor fails completely.


